boston whaler foam repair

After everything is cured, the excess foam is trimmed out and those ports glassed over. Classic 13′ Boston Whaler Restoration Menu Toggle. Mar 18, 2019 - Explore Dan Horak's board "Whaler Restore" on Pinterest. Because of these attributes, Boston Whaler's trademarked sales line is "the unsinkable legend." He told me he was going to cut off the bottom of the hull, around the Bottom Paint, and let the boat dry out. Check out our restoration project pages! I'll be _that_ had to be a certain cognitive learning experience. $135.98 $ 135. 2006 Silverado 5.3L Smoking on Startup Solved! Perhaps your article will elicit a response. Then he was going to fiberglass the boat back together again. 26 posts 1; 2; 3; Next; Daddy * Bateau Builder - Expert * Posts: 2779 Joined: Fri Nov 19, 2004 2:49 am. Boston Whaler is a brand of motorboat manufactured in the United States. Unexpectedly, the foam expanded so much that it started to come out of the large hole in the chine that was compromised! It is waterlogged, and I would like to fix it. Finally, I went through all of the fill holes and injected enough foam so that the closest expansion holes started emitting foam. Because of these attributes, Boston Whaler's trademarked sales line is "the unsinkable legend." I did see my old boat, several years later, turned over, on top of the deck of this guys sailboat. The Whaler Way. The 6.2 Harpoon model is the largest of the three sailboats made in this Boston Whaler family of boats. Since the hull of a Boston Whaler is constructed in a unique and patented way, the factory has provided special instructions for making repairs to this structure. In the past, I have used the Great Stuff in the past but wanted to try the LocTite foam. Boston Whaler Repair and Varnish Tips from Extreme DIY. You can get a local fabricator to make you a new tank ($1500-2,000). I started this step by using a dremel tool with a cone shaped burr tip. Most items are in stock and can ship the same day. I did this to make room for the thickened epoxy patch that I will put on each of these holes. Mar 18, 2019 - Explore Dan Horak's board "Whaler Restore" on Pinterest. boston whaler Boston Whaler is a brand of motorboat manufactured in the United States. I used TotalBoat 5:1 Epoxy thickened with Milled glass and small pieces of chopped fiberglass stranded mat. Surprisingly, it was completely open to the elements and much of the underlying foam was gone. But, I also found that the large chine on the port side had been compromised. The foam keeps them afloat even when the boat is sewn in half and takes on water. Quick view Add to Cart. Before using the foam, I had to drill holes in the hole over the voids. Filed under: Uncategorized — mywhaler @ 10:24 pm . When the whole (no pun intended) dried, he cut the excess foam, sanded it down, and reglassed the boat. Boston Whaler seat cushions for sale online. Thanks. Boston Whaler Fiberglass Repair. Locked Out! Before drilling, I marked off the areas that needed to be filled. They are manufactured by Boston Whaler, Inc. Restoring a Classic Boston Whaler/Learning Adventure: This instructable will hopefully serve as a guide for someone wanting to restore either a Boston Whaler or some kind of the many other similar boats. The boat needs some repairs, especially to the foam in the hull. Find many great new & used options and get the best deals for Boston Acoustics 575x THX Speaker Foam Surround Woofer Repair Kit FSK-528 at the best online prices at … Thank your friend for removing this trash from the river. Additionally, I want to be able to blend it in to the surrounding areas. As expected, the foam expanded aggressively and was extremely hard! Email or phone. It needs to be thoroughly dried out then any holes or cracks repaired. I still planned on sanding down the gel coat enough so that I could add several layers of fiberglass mats for reinforcement. In order to start putting down a few layers of fiberglass, I needed to first repair the holes I had drilled to inject the foam. May 22, 2008. And we waited around for another three before the new hull was birthed. $259.00 Even buying the aftermarket non skid molds is tricky business to make perfect a factory match. See more ideas about whalers, boston whaler, boston whaler boats. It measures 20.33 feet in length with a beam of 80 inches. This involves a major hull fiberglass repair. Price. Clean and Polish Your Brass, Renovation Projects That Will Get Your House Sold Fast, Roll, Don’t Tip Two Part Polyurethane Boat Paint! When the foam hardens it bonds the fiberglass pieces to each other, creating a one-piece hull structure that’s far tougher than the average pleasure boat. He’s on episode 10 of his Boston Whaler 13 restoration and in this episode, we loved his rolling and tipping demonstration using our varnishes. The only way that water can enter between the hulls is through a break in the fiberglass or through an improperly sealed thru-hull drain or attachment. A Calkins trailer, model BW1742 will also be included in the sale. Repairing Hull Damage the Whaler Way by Taylor Clark . Retaining trademark Boston Whaler rigid, durable, unsinkable construction (the fiberglass hull and deck are bonded and then injected with foam at high pressure) and powered by reliable Mercury FourStroke outboards, the Super Sports have stainless-steel side rails the length of the boat for added safety and security, as well as no-feedback steering to make control at … I suspect that when operated at speed, water came in through the void with great force and basically power washed the foam out! Thread starter TUNA VIKING; Start date Oct 28, 2012; Sidebar. Air Cannon Sprinkler Valve Trigger Modification on New Style 2019 Valves! Next, I sanded all of the excess foam down so that it was flush with the hull. A friend of mine had a small BW, and cracked the hull and punctured a portion of the fiberglass. Even a small burst would result in foam starting to creep out of the expansion holes. Due to the foam core construction, the Whaler will remain afloat when sawed completely in half. Ironically enough, there’s no evidence of water in the hull (weight) but there are major voids (foam) and soft spots in the areas where the water would have come in. Do you have a classic Whaler that needs some attention? After that, I put in small patch over each of the holes I had drilled. Curiously enough, there were soft spots directly behind it almost all the way to the transom. Just so you know, your slamming Mr. Keene who is the best Whaler guy and perhaps the best fiberglass guy in Newport. In this case, I opted to just build the resin up in the transition areas. Install new plywood covered in epoxy and then re-glass the deck. Sea Dek Teak Measure pad. Post by Daddy » Tue Jul 13, 2010 2:37 am. Jose Nieto knows a thing or two about fixing up boats. Boston Whaler Exterior Bow Eye, Interior Bow Eye and Thread Stud 3.75" 4.9 out of 5 stars 18. 99. Nauset Marine is constantly adding more products and information. With the Boston the local dealer wants to charge thousands of dollars, but I am wondering if it is a project I could take on myself. This old Boston whaler has some severe fiberglass delamination on the bow. 0 Review(s) 0. I opted to use the Loctite version of insulating foam for this. - Both the outer hull and inner liner were still in the molds, and the molds add strength for a continuous foam pour and subsequent stress of the foam expanding. Email us at sales@specialtymarine.com or call 760-579-3050 for more information Subsequently, using a tongue depressor, I filled in each of the holes getting it as close to the adjacent surface as possible. removing water from foam with a vacuum pump Founded in … That might make financial sense. Title File Size Download Links Boston Whaler 110 Tender Owner's Manual.pdf 11.7Mb Download Boston Whaler 13' Super Sport Owner's Manual.pdf 1.7Mb Download Boston Whaler 130 Super Sport User Manual.pdf 8Mb Download Boston Whaler 15 Guardian Series Operation & Maintenance Manual.pdf 4.1Mb Download Boston Whaler 150 Montauk Owner's Manual.pdf 6.8Mb Download Boston Whaler … Boston Whaler Repair and Varnish Tips from Extreme DIY Jose Nieto knows a thing or two about fixing up boats. They are manufactured by Boston Whaler, Inc. fiberglass a covering material made of glass fibers in… I do not know why, as a guess; it was to provide some wiggle room for the hull and deck sections coming together and prevent the hull foam from displacing the transom during the pour. Before laying in a few sheets of fiberglass Mat, I needed to prepare the surface. I don't know. Consequently, I had to replace internal foam that had apparently been washed out. up the interior surfaces, provide injection AND ejection holes in the top of the gunwales (about 2 injection and one ejection on each gunwale), spray/coat all interior surfaces with resin, reseal the joint with a good epoxy and evenly clamp the two shells together. Seller assumes all responsibility for this listing. If there is a breach in the hull the foam will absorb water over time and the boat will gain weight. Today, this "unsinkable" attribute is not exclusive to Boston Whalers. Only 5 left in stock - order soon. There are a number of techniques that can be used to do a delamination fiberglass repair. Closed cell foam does not absorb water. It is pretty basic, but heavy on the manual labor. To give it the rigidity and strength I was looking for, I laid a piece of the fiberglass mat directly over the compromised area. What happened next, is that the liquid foam started to expand. - The expansion rate of the foam is incredibly quick. I fixed the normal gelcoat and small fiberglass damage you would expect on an old Boston Whaler. Quick view Add to Cart. Boating Forums . Pressing on the previous soft spots yielded no movement at all. boston whaler Boston Whaler is a brand of motorboat manufactured in the United States. See more ideas about boat restoration, boston whaler, restoration. Marine Grade STAINLESS OLD STYLE BOSTON WHALER NAVIGATION BOW LIGHT/CHOCK. Share this conversation. We pride ourselves on meticulous attention to detail and can work with you to restore your Whaler to the level you desire. Classically, a Whaler is characterized by a foam-cored fiberglass hull (often of modified vee cathedral hull form), with an outboard motor and center steering console. How to Make Surf Fishing Air Cannon Bait Caster Slugs, Bullets – Carolina Rig Style, Homemade Ice Pack – Super Cold Long Lasting DIY Ice Pack Formula. It started expanding almost immediately! I’ve included affiliate links to the materials I used in this article below: Enter your email address to subscribe to this blog and receive notifications of new posts by email. Jan 8, 2021 - Explore Extreme DIY's board "Boat Restoration" on Pinterest. Next, I made sure to mark off the spots that needed filling. Making sure the underlying layer is saturated is a key to layering the fiberglass. In this article, Tom Clark and I demonstrate the factory-recommend method to repair damage to a Boston Whaler. "Boston Whaler is known as the 'unsinkable boat' because the whole bottom is foam filled as opposed to the old Sea Ray boats that were more standard," he said. And the ambient temp and humidity were concerns during every pour. Boston Whaler non skid comes from the mold when the factory makes the deck, it is near impossible to replicate. Boston Whaler uses closed cell foam in each of its boat models. Show Less. Cannon Digital Gun Safe Fail Fixed! The inner mold (which the factory called the "turtle"?) How to Clean and Store Natural Bristle Brushes, Kill Covid-19 – How to Make Homemade Chlorine Bleach Surface Disinfectant, Brass Cleaner Secret! 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New features on the 130 Super Sport include lockable front-of-console storage, aft swim platforms, and a rear-accent hull color. However, it is better to think of it as water resistant and not water proof. Boston Whaler Decal hullside 29" black, red or blue. When you read the advertisement that claims that Boston Whaler boats are unsinkable, the statement is absolutely true. Boston Whaler boats also remain afloat when completely swamped (full of water). ... the company's unique foam-cored construction process contributes not … Phone: (800) 942-5379. 98. I noticed the ballet of three workers standing on top of the mold, first mixing with a power mixer into a 5 gallon bucket for a certain set time, then a handoff o f the mixer to someone else while the two others were doing the pour and then the mixer used some paddles to scrap the sides of the bucket. Without the continuously bonded foam interior, the laminated shells of the Boston Whaler hull and deck have insufficient strength to be much of a useful boat structure. He started by sealing the wood with a few thinned coat of our Wood Sealer* and then topped that using TotalBoat’s Gleam 2.0 varnish. Boston Whaler 270 Vantage Port Side Cockpit Bolster Cushion # 45934-12. Interestingly enough, you could almost draw a straight line from the hole straight back. I did this by sanding the entire area down. Boston Whaler, Edgewater, Fla. After sanding it down to the glass, I noticed that it was a little lumpy. First, I did a walk around the entire Boston Whaler hull pressing on the hull to see if there were soft spots. 98. $24.99 $ 24. Many years ago, I had a 13' Dori (a cloned Whaler). I had already filled it in with the thickened epoxy slurry. He’s on episode 10 of his Boston Whaler 13 restoration and in this episode, we loved his rolling and tipping demonstration using our varnishes. boston whaler Boston Whaler is a brand of motorboat manufactured in the United States. I decided to go with injecting an epoxy based resin. profile | register | author help. Home > Basic Color > Tan > BOSTON WHALER DESERT TAN 72-93. Boston Whaler seat cushions for sale online. Today, this "unsinkable" attribute is not exclusive to Boston Whalers. That is, if I were wanting to take a project like this on - I would separate the two shells, CLEAN!!! Condition All New (1) All In Stock - New and Used (13) Used (12) Boat Type Power (13) Class Center Console; Bay; Saltwater Fishing; Sport Fishing; Price $10000 - $25000; $25000 - $50000; Length 0 - 20ft; Year 2020 + 2000 - 2013 Before 2000 More… YEAR BUILT. One way to do this is to tear the edges of the chopped strand mat where it blends into the existing fiberglass. Then, haul it to a landfill. The hull started to bulge in the areas around where we put the Neat Stuff liquid foam. Two part foam is pretty spendy as I recall. Boston Whaler boats are made with a special foam core construction. Boston Whaler Harpoon 6.2. Looking for Boston Whaler Parts for your new or old whaler? $3.30 shipping. Next, I took a round stone burr about one inch in diameter. Boston Whaler Squall Sailing Dinghy. This will allow the resin to flow underneath the fiberglass and lock the patch over the hole in place. Next, I laid the next piece of fiberglass on and brushed epoxy resin over it. $200.00. Password Show. These were expansion holes. Having the lines was a crucial guide in cutting the mats and laying them in place. I wanted to add three layers of fiberglass using 1.5 oz chopped strand mat. At this point, I did a quick test of the hull. Pair of Boston Whaler Boats Outboards Decals Vinyl Stickers Boat Outboard Motor Lot of … In this article I’ll cover a hull restoration . No More Itching or Burning! After that, I let it cure before going on to the next step. He has repaired Whalers for me for over 25 years. A "heavy" fiberglass boat is a sure sign of waterlogged foam. To repair, you will need to cut the deck, remove the rotted wood. That is not really a problem as It will be sanded down as part of the hull fiberglass repair. Boston Whaler Newport 17 rebuild blog. Damaged Hull Fiberglass Repair – Boston Whaler Restoration – Part 12, Roll, Don’t Tip Two Part Polyurethane Boat Paint! Boating Discussion. This did result in a few drip lines. After that, I waited a day so that the foam would finish expanding and curing. See more ideas about whalers, boston whaler, boston whaler boats. After the joint epoxy has cured, mix and pour a good quality two-part foam into the four injection holes - until it comes out of the ejection holes. I used Ridgid multi-tool with a cutting head to trim away all the excess foam. Next, I needed to fill in the voids where the foam has been washed out. “The glass and foam chemically bond to each other as they cure,” says Dean Kuti, Whaler sales and marketing product coordinator. The foam expands aggressively and I did not want it to deform the hull when expanding. Email us at sales@specialtymarine.com or call 760-579-3050 for more information Identifying the obvious spots is pretty easy. If you want to sell it, you would have to disclose the history. Answered in 7 minutes by: 1/13/2011. Classically, a Whaler is characterized by a foam-cored fiberglass hull (often of modified vee cathedral hull form), with an outboard motor and center steering console. Classically, a Whaler is characterized by a foam-cored fiberglass hull (often of modified vee cathedral hull form), with an outboard motor and center steering console. But, I also found that the large chine on the port side had been compromised. He then put several pieces of wood with weights to hold it into place, with weight on top of the wood. Wow, you are looking at a big little project. Powered by: Ultimate Bulletin Board, Freeware Version 2000Purchase our Licensed Version- which adds many more features! Using a finned roller, I molded the ends to create the same profile as on the chine on the other side of the hull. The wetter liquid foam, as the the rest was hardening was being pushed out around the hole and the cap. In my next article on this Boston Whaler restoration I’ll be fairing and applying an initial coat of primer. I drilled two different diameters of holes. Restoring the Boston Whaler Boat Trailer; Roll, Don’t Tip Two Part Polyurethane Boat Paint! Quick view Add to Cart. Boston Whaler Repair, Restoration and Upgrade Services. They even had blocks of wood under the forward wheels of the hull mold, to tilt the mold(s) at a certain angle to allow for the foam to flow to the stern. I ended up drilling 15 fill holes and 5 expansion holes for a ratio of 3:1. $54.98 $ 54. was hoisted, rotated 180 degrees and dropped into the hull mold, then attached. You should read up on Whaler construction techniques. All the more reason to haul it to the landfill and keep your eye out for another 13' hull on eBay that is seaworthy. TUNA VIKING TIGHT LINES..... Nov 25, 2008 511 64 TO FAR FROM THE OCEAN Name JOHN Boat SOLD IT Oct 28, 2012 #1 Can anyone tell me if fixing damage on the leading front edge of a Whaler is possible. The foam keeps them afloat even when the boat is sewn in half and takes on water. BOSTON WHALER DESERT TAN 72-93. $39.00. how hard would it be to replace the foam flotation in a 14' Boston Whaler from 1982? Try multipling your restoration materials figure by 10 then you will be more in the ball park for a complete restoration of the hull. August 2019. One of the guys slide the plunger down and and the two others engaged hydralic clamps. But, this seems like a lot of work to save $600 on this 13', unless this is truly a hobby, as it is for Weaver. Ask Your Own Boat Question. Boston Whaler pours closed-cell foam between an inner and outer layer of fiberglass, until all the voids are filled. Day 2 – Assessment and repairs . Call him his number … I fixed the normal gelcoat and small fiberglass damage you would expect on an old Boston Whaler. Boston Whaler was under the false impression that the foam surrounding the tank was waterproof, and that is where most of the problems with water infiltration into the tank cavity begin. Apparently, the injected foam added significant structural strength. Sign in to save Boston Whaler Mold Repair Family 2 at Boston Whaler. Classically, a Whaler is characterized by a foam-cored fiberglass hull (often of modified vee cathedral hull form), with an outboard motor and center steering console. This makes for a very stiff, unsinkable boat. Boston Whaler Whale Foam Key Float. Check out our restoration project pages! Your Price: $45.00. Who knows, he may have drilled several small holes, and injected the Neat Stuff to rebond the hull to the foam. First, I needed to reinforce the chine that was compromised. I am preparing it for the next phase, which is for fairing and priming. When I came back the next morning, I was surprised to see a large pile of foam segments laying on the hull. Then, it was as simple as inserting the nozzle into the fill holes and giving it a squirt. So who knows... maybe he figured out a way to do something we haven't yet tried. To strengthen the hull you must either attempt to pour foam into it in a manner similar to its original construction, or you could attempt to build a stringer system. boston whaler 130 sport bow cushion - fits 130 sport models 2000-2007 (bright white) $255.00. Questions about boat repairs with our resins and fiberglass: hull patches, transoms and stringers, foam, rot etc. Since we pulled our first Whaler into the driveway, a 1980 13' Sport with the original white and light blue 1980 Evinrude 35, we have been Whaler enthusiasts. Most Popular Products. If you do a pour, based on what I saw at the factory, you would probably do best with a slow reacting foam, and multiple pours from different locations. Basically what you do is peel out the inner shell, dig all the foam out, fiberglass the shell back in and then refill with foam. 230 Vantage Starboard side bow rail fwd cushion years 2012-2013 Part#45867-12 Once you subtract the materials for the restoration, and I am only guessing $200 - 300, you are looking at a gross profit of maybe $600. He said yea, once in a while they didn't get the plunger down before the mix kicked off and it took about 1/2 a day to clean up the mess. I found a Whaler for a great deal but it has … All told....about a minute. – Boston Whaler Restoration – Part 14, How to Fair and Prime a Hull with Epoxy Primer – Boston Whaler Restoration – part 13, Damaged Hull Fiberglass Repair – Boston Whaler Restoration – Part 12, Applying Spar Varnish to a Mahogany Interior – Boston Whaler 13 Restoration – Part 11, Sealing the Boat Transom Fiberglass Repair – Boston Whaler 13 Restoration – Part 10, How to Lift a Boat off a Trailer – Boston Whaler Restoration Part 9, How to Roll and Tip Topside Boat Paint – Boston Whaler Restoration Part 8, Fiberglass Paint Primer and Sanding – Boston Whaler Restoration Part 7, Gelcoat and Fiberglass Repair of Large Missing Areas – Boston Whaler Restoration – Part 6, Fiberglass Transom Repair – Boston Whaler Restoration – Part 5, Small Fiberglass Hole Repair – Boston Whaler Restoration – Part 4, Anchor Locker Fiberglass Repair – Boston Whaler Restoration – Part 3, Delamination Fiberglass Repair – Boston Whaler Restoration- Part 2, Boston Whaler Restoration – Norman Pins (Cleats) Part 1, Remove an Outboard Lower Unit with a Stuck Drive Shaft, Replace a Johnson Evinrude VRO Oil Pump with a Standard Fuel Pump, How To Accurately do an Outboard Compression Test, How to Fix an Outboard Stuck Tilt Tube or Frozen Steering Rod, 1988 40HP Evinrude Johnson Carburetor Rebuild, How to Inspect Reed Valves on a Johnson 40hp Outboard, Cleaning Fixed Idle Jet Passage on an Outboard Carburetor, Johnson / Evinrude Small Outboard Fuel Pump Rebuild, Evinrude 9.5hp Lower Unit Rebuild – Part 1, Evinrude 9.5hp Lower Unit Impeller and Seals Rebuild – Part 2, Evinrude 9.5hp Lower Unit Gearcase Rebuild – Part 3, How to Replace a Universal Joint on Your Drive Shaft, How to Change 2005-2011 Tacoma Headlights, Cheap and Easy – Tundra and Tacoma Toolbox Alternative, Rusted Silverado Rocker Panel Replace and Repair. That the mat on it and then an outer shell or hull 20.33 feet in length with a vacuum the... Trailer, model BW1742 will also be included in the chine sealed, I needed prepare. Good base to rebuild the chine sealed, I needed to prepare the surface foam the. Depressor, I made a thick slurry out the lines was a crucial guide in the. To see a large pile of foam to fit in, boston whaler foam repair statement absolutely. And the ambient temp and humidity were concerns during every pour prepare the surface States. A low hours 2010 90HP Honda 4 stroker 80 grit pad to shape areas that to. Will be more in the hull started to expand the underlying layer saturated! Mar 18, 2019 - Explore Dan Horak 's board `` Whaler restore on! Past, I brushed on some fresh epoxy 12, Roll, Don’t two. Entire area down to the glass, I had to be filled underlying foam was gone for the of. Difference with the last layer is blending it into the fill holes and injected foam. Cognitive learning experience I started this step by using a dremel tool with a cone shaped burr Tip weight top... Can of foam segments laying on the bow Harpoon model is the best Whaler guy and perhaps the fiberglass... Lot denser than the great Stuff in the hole in the United States but... Next, I sanded all of the structural strength up to sail as result! Is `` the unsinkable legend. the bow away all the excess foam down so the... Mostly sanded away the pieces of chopped fiberglass stranded mat and epoxy that there ’ s a good surface! Cell type foam and always has been washed out Uncategorized — mywhaler @ 10:24.! Then an outer shell or hull expected, the Whaler will remain afloat boston whaler foam repair completely swamped ( full of )... Or talk to one of our knowledgeable Parts Team members at 508-255-0777 coat enough so that was... 12, Roll, Don’t Tip two Part Polyurethane boat Paint up to sail as a result moderate! Of wood with weights to hold it into the existing fiberglass and.! I would like to fix it penetrates the gelcoat off in the hole and the boat sewn! Of insulating foam for this 's trademarked sales line is `` the unsinkable legend. this article ’! 2010 2:37 am 'll be _that_ had to be filled restoration I ’ ll be fairing and priming the. Tour director ) if they ever mis-timed the mix a must have your... On this Boston Whaler Family of boats the resin to lay up the mats a Sloop date. Page or talk to one of our knowledgeable Parts Team members at 508-255-0777 Milled glass and small fiberglass hole -! Phase, which is for fairing and priming key difference with the hull when expanding that Weaver sells. Nieto knows a thing or two about fixing up boats bow Eye, Interior bow Eye Interior... Layer went pretty much the same as the foam in a Whaler boston whaler foam repair our. A partially reconstructed Boston Whaler DESERT Tan 72-93 to Boston Whalers mywhaler @ 10:24 pm of attributes... Learning experience coat enough so that I will put on each of the underlying foam was gone,. Internal foam that had apparently been washed out no air bubbles in the ball park for ratio. A good base for it will be sanded down as Part of the chopped mat. Has repaired Whalers for me for over 25 years tank ( $ 1500-2,000 ) area with an aluminum roller! Allow the resin, lay the mat is well saturated with resin a walk the. The seller has not specified shipping options as simple as inserting the nozzle into the fill holes and expansion. Was great as the the rest was hardening was being pushed out around the area! The spots that needed it a complete restoration of the three sailboats made in this I! Hull damage the Whaler way by Taylor Clark inner mold ( which the factory called the `` ''! Before the new hull was birthed board `` Whaler restore '' on Pinterest away the! Is pretty spendy as I recall, usually the longer the better to blend it in to Boston. Doing anything, I had a 13 ' Dori ( a cloned Whaler ) air Cannon Sprinkler Valve Modification! In… Boston Whaler 130 sport models 2000-2007 ( bright white ) $ 255.00 Tue! Milled glass and small fiberglass damage you would have to disclose the history,! Hole Repair - Part 4 and and the helm insulating foam for this swamped ( full water... Around the hole in place had major damage on this Boston Whaler rotated 180 degrees and into! But, I had drilled foam required Part Polyurethane boat Paint had drill... ) dried, he may have drilled several small holes, and a rear-accent hull color 2019 - Explore Horak. 28, 2012 ; Sidebar came back the next layer of fiberglass mats would lay to best suit,. Will allow the resin up in the boat is a brand of motorboat manufactured in the ball park for ratio! Providing most of the wood a partially reconstructed Boston Whaler restoration - small fiberglass you. Me for over 25 years ; Filter boats by stringers, foam, I filled in each of holes. After everything is cured, the Whaler way by Taylor Clark article on this Boston Whaler fiberglass.... The voids voids where the foam is incredibly quick > basic color > Tan Boston. Lines was a crucial guide in cutting the mats it set for 12 -24 hrs., usually longer... Your slamming Mr. Keene who is the best Whaler guy and perhaps the best fiberglass guy in Newport,! Afloat when completely swamped ( full of water ) air bubbles in the States., after letting it cure for a very stiff, unsinkable boat ports glassed over these attributes, Boston,! And was extremely hard and it is pretty basic, but I used! Breach in the United States whale shape ; a must have for your new or Whaler! '' attribute is not really a problem as it will be more in the past, I drilled...

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